Water Heater Replacement Plumbing Codes

We here at Water Heaters Only, Inc. always make sure we tell our customers that we do all of our jobs “up to code”, but we realize many people don’t always know what that means. The code we are referring to is the California Plumbing Code. If you have ever had to do any major renovation or repair on your home, you likely had to get a permit from the city and that meant you had to follow certain guidelines, or codes, for the work to be done. All incorporated cities have a building inspection and/or code compliance department. If they don’t, then that job will typically fall to the county. Either way, there are codes for just about every type of repair and renovation and that includes water heater plumbing codes.

According to the International Association of Plumbing and Mechanical Officials, the codes “attempt to minimize public risk by specifying technical standards of design, materials, workmanship and maintenance for plumbing systems.” Basically, these codes ensure that all repairs, replacements and installations are safe and effective, whether it’s installing a new bathroom or a water heater. Water Heaters Only makes sure that every one of our technicians are aware of all codes and any recent updates and we make sure to follow these codes as we have been doing now for over 50 years. For a full rundown of the required codes for water heater installations, visit our blog here.

Despite our knowledge of the plumbing codes, we realize that many people aren’t aware of them and so we thought it would be useful to go over some of the plumbing codes in the hopes of educating the public about how and why we go about performing our repairs and installations. However, before we go any further, it should be noted that each city and county can choose to implement these codes in different ways meaning that what is required in one city may not be required in another. It can get a little confusing, which is why it is so important to use a company that is up-to-date on all the latest codes.

CHAPTER 6: WATER SUPPLY AND DISTRIBUTION

 

PRESSURE REGULATORS

While most of our California Plumbing Code (CPC) blogs will be about information in Chapter 5: Water Heaters (obviously), in this post we will be discussing water pressure and that is covered in Chapter 6, section 608. Just for starters, water pressure is measured in PSI, or pounds per square inch. Whenever we go out to any

a water valve on a water pipe

job whether it is for a repair or an installation, we always check the PSI. This is useful because it can help determine the cause of a problem such as a leak or a water heater failure. According to CPC Section 608.2, whenever water pressure exceeds 80 PSI, a pressure regulator is required if there isn’t already one installed.

A pressure regulator does exactly what it sounds like: it regulates the water pressure in the plumbing. High water pressure can not only damage a home’s plumbing but can also damage a water heater as well. Most homes have one, but not always. If we find a home has water pressure above 80 PSI and there isn’t a pressure regulator, we will always offer to install one. And if there is one but the pressure is still high, we will check to see of the current one has failed. Not only can any water pressure above 80 PSI be detrimental to the water heater and plumbing, it will also void the warranty on most water heaters. For more information about water pressure and pressure regulators, please read our blog here.

EXPANSION TANKS

Expansion tanks are an important part of minimizing damage to your water heater and plumbing and they are required in certain situations by the CPC. Basically, an expansion tank is a metal “bottle” that is used to relieve when thermal expansion occurs. The expansion tank had a bladder inside of it and when thermal expansion occurs, the expansion can be relieved temporarily by going into the tank. When the thermal expansion has stopped, the excess water goes back into the plumbing.

a water heater heater with an expansion tank

In the above section about pressure regulators, the CPC states that an expansion tank must be installed when a pressure regulator is installed. That’s because a pressure regulator causes the water to not be able to go back to the city main and is essentially locked into what is known as a “closed loop” plumbing system. It’s a closed loop because the water and thermal expansion, when it occurs, can’t go back to the city’s main water system located outside the home. In Section 608.3, the CPC also states that expansion tank must be installed if there is a check valve, backflow preventer or “other normally closed device that prevents dissipation of building pressure back into the water main”.

PRESSURE RELIEF VALVES

Section 608.3 also mentions the use of pressure relief valves in conjunction with expansion tanks. Not only must an expansion tank be installed when part of a “closed loop system”, there must also be a combination temperature and pressure (T&P) relief valve. For water heaters, these are typically located on the top of the water heater (though not always). Take a look at the picture above if you aren’t sure what the T&P looks like. These relief valves are set to relieve water and pressure after a certain PSI or temperature has been reached. These pressure relief valves need to also have a discharge pipe (Section 608.5), which has its own requirements such as:

  • The discharge pipe should discharge independently by gravity either into the drainage system or to the exterior of the building.
  • It must discharge in such a way that does not cause bodily harm or structural damage.
  • It cannot discharge into a water heater pan.

This is why you will typically see the T&P valve connected to a pipe that runs either alongside the wall to the outside or through the wall where it will be allowed to discharge in a safe place where no one may get hurt.

In conclusion, we hope this has been helpful information. One final note: As we mentioned in the beginning of this blog, each city may decide to implement the plumbing codes differently dependent on the situation. For example, in some areas the city inspector won’t require an expansion tank to be installed as long as there is a working T&P valve present. Also, an inspector may allow a T&P drain line to just discharge to the floor if the water heater is located in the garage. That’s why it’s so important to hire a company that knows the latest codes. For any further questions about water heater plumbing codes or to schedule an appointment with one of our water heater experts, just give us a call 24 hours a day, 7 days a week at 833-379-8800.

Halloween Horror Stories

Truly Terrifying Tales from our Techs!

It’s Halloween time again and that means it’s time for another round of Halloween Horror Stories from our techs in the field. Water Heaters Only, Inc. has been in business since 1968, so we have seen just about every type of water heater situation there is, but sometimes even we get a little spooked by what we find when we check out a water heater. Here are just a few of the creepy and sometimes downright scary water heaters we have seen in the last year:

A scary stair way to see the water heater
“I have to go down there?”
File these under: “I think we found the problem!”
This water heater needs to be replaced. Look at the rust!

The spider webs on the way to this water heater are wild.
“No, YOU out your hand back there!”

So there you have it. Just another small sample of the truly terrifying situations our technicians have to deal with from time to time. We hope you have enjoyed this edition of Halloween Horror Stories, but before we go, we would like to remind you that Halloween is not only the time for spooks and frights, it is also the time when the air turns cold and so does the ground water feeding your water heater. This can lead to water heater issues, especially if your water heater is old or if it is already struggling due to the amount of sediment that has collected in it. Basically, when the water coming into your water heater gets colder, the water heater has to work harder to bring the water up to temperature. Here are a few winter water heater tips to help with this situation:

  • Turn up your thermostat a few degrees. If you do that, make sure you check the temperature at a faucet to make sure it isn’t so hot that someone may get scalded. Also, never turn it up past 140 degrees F.
  • Make sure that the hot and cold pipes attached to your water heater are insulated. You should also consider having any pipes that are under the house to be insulated as well.
  • If you haven’t done so recently, you may consider flushing your water heater to remove the sediment that can accumulate in the water heater. If there is too much sediment, the water heater will have to work harder to heat the water and there will not be as much room in the water heater for the hot water, potentially leaving you at risk of running out of hot water sooner than expected.
  • If your water heater is located in the garage or in an outside shed or closet, check that there aren’t any drafts that could make the ambient air colder than it has to be.

If you have questions about any of these recommendations, please feel free to call us 833-379-8800 24 hours a day, 7 days a week to talk to one of our water heater experts. They can answer any questions you may have or even set up an appointment for one of our technicians to come out and inspect your water heater for you. Until next year, Happy Halloween!

AO Smith Water Heater Recall

AO Smith Water Heater Recall Resources

AO Smith Recall Website

Official A.O. Smith Recall Notice

On Nov. 8th, 2018, A.O. Smith announced it had recalled over 600,000 Ultra Low-Nox water heaters due to fire hazard. The fire hazard is due to the burner screen, which can develop tears in it. That can cause the burner to radiate excess heat and that could become a fire hazard for water heaters that are installed directly on floors made of wood or other combustible material.

According to the manufacturer, there have been six reports of fires, though no injuries have been reported. The size capacity of the water heaters being recalled are 30, 40 and 50 gallon models that run on natural gas or propane. They were manufactured between April 2011 and August 2016. An easy way to find out if your water heater is affected is to locate the serial number on the rating plate of your water.

How to locate the rating plate

Each rating plate can look a little different. Above is a sample of an A.O. Smith (top) and a Bradford White (bottom) rating plate (Bradford White Water Heaters ARE NOT Recalled).

For the A.O. Smith name brand units, the first four digits in the serial number represent the month and date. For example: a serial number starting with 1115, represents the 15th (April) week of 2011. The digits 1631 would represent the 31st week of 2016 (August). It can get very confusing, but if your serial number’s first four digits fall between those numbers, your water heater may be affected.

If you need help figuring out if your water heater is affected by the recall, go to the A.O. Smith recall website www.waterheaterrecall.com and put in your serial number. This will tell you if your water heater is part of the recall. All brand names manufactured by A.O. Smith are affected. So, it’s not only the serial number that you should be aware of you also want to make sure the brand you have is not part of the recall. See the list below for other brand names affected.

The brand names affected can include:

  • American
  • Whirlpool
  • Kenmore
  • Reliance
  • State
  • U.S. Craftsmaster

What to you do if your water heater has been recalled?

  • Turn off the water heater
  • Contact A.O. Smith
  • Work with A.O. Smith to determine if your unit is affected
  • Schedule a free A.O. Smith recall repair if your unit is affected

A.O. Smith recommends shutting the water heater down immediately by turning the water and gas off to the water heater. Please be aware that a short time after you turn the water heater off, you will not have any hot water. If you need assistance in shutting the water heater down give us a call at 833-379-8800 or follow our emergency shutdown instructions – click here. One of our water heater experts will be happy to help you. Once you have shut the water heater down, contact A.O. Smith. The company states that the issue can be resolved with a repair.

Water Heaters Only, Inc. does not repair the A. O. Smith recalled water heaters – please contact A.O. Smith directly. However, we are happy to help in locating the rating plate and deciphering the serial number of the water heater. For older units that are affected by this recall we can provide a replacement estimate and come out to replace the water heater, if that is preferred. However, we would not be installing another A.O. Smith brand water heater.

If your A.O. Smith water heater is still under warranty, we recommend dealing with A.O. Smith directly. We can not replace any A.O. Smith recalled water heaters under a warranty situation.

Water Heaters Only, Inc is and has been committed to water heater safety for [biz-years] years. You can always email or call us with any questions. We are happy to answer questions, help decipher serial numbers and guide you through the process of having a safe water heater operating in your home.

Water Heater Failure

Signs of water heater failure

What signs can alert you before water heater failure

A leaking water heater

Most often homeowners aren’t aware that a water heater failure is about to happen. Have you come home to water running from under the garage or a soppy carpet? While you can’t be for sure when your water heater failure will occur, there are signs that you can keep an eye out for.

One of the most important things is to know the age of your water heater. You can find the age of your water heater by looking at the manufacturer sticker on the upper portion of the water heater. It will have the brand name and many different numbers and small symbols. Try to find the serial number or manufacturer date.

This date will not be exactly when your water heater was installed, but it will tell you how old the tank is. The serial number will have a date code for example “F051052638”. F is for the month – F is the sixth letter so it represents the sixth month, June. Next the first two digits of the serial number are 05, this represents the year, 2005. A water heater with the serial number F05052638 was made in June 2005. Each manufacturer has a similar “code date” for their product, some are easier than others to figure out, if you can not figure out the age of your water check the manufacturers website for the way to crack their “code”. Once you know the when you water heater was manufactured you can keep track of how old it. As a rule of thumb most water heaters over 10 years old have lived a useful life can be replaced. If your water heater is in a location that WILL NOT cause damage if leakage occurs, you can wait until it develops a leak before replacing it. However, if your water heater is in a location that WILL cause damage to your home, replace it after 10 years or before if any of the following symptoms occur.

Rusty Water

Rusty water that comes from only the hot side piping in your home can be a sign that your water heater is rusting away from the inside out and will begin to leak in the near future. If you have galvanized piping you may also have rusty pipes. A good test to ensure you are not replacing a functioning water heater, is to drain the few five gallon buckets of hot water out of the water heater. If by the third bucket the water from your water heater is still coming out rusty then most likely it is not the hot water piping, but the water heater. This is a sign that your water heater needs to be replaced.

Rumbling and Noise

As a water heater ages sediment will build up on the bottom of the tank. Overtime the sediment is heated and reheated and as more sediment accumulates it hardens. When this happens you can often hear rumbling or banging sounds coming from the water heater when it is heating up. This is a sign that the water heater it at the end of it’s useful life. First the water heater will have to use more energy (gas or electricity) to heat the water and will be less efficient. Second the extra time spent heating the water will cause more wear on the metal tank and lead to more brittle metal that can crack and develop tiny holes quicker. If you start to heard rumbling from your water heater, keep an eye out for any small leaks, then replace your water heater.

Moisture Around Water Heater

If you notice moisture around your water, you may have a small leak or a fracture in the tank that releases water when the water heater is heating up. As the metal heats it expands, if there are slight fractures sometimes water will leak from the tank. Once the metal has cooled the inner tank will stop leaking. Make sure there are no other leaks coming from the water heater. Check the fittings and connections to the tank. Also make sure the t/p temperature / pressure overflow pipe is not leaking and causing the moisture. If everything all other connections and fittings are dry and the water heater is an older model, it may be time to replace the water heater. You can always look inside the bottom of the water heater and try to see if the inner tank is dripping. It is not always easy to see inside the bottom of the tank, but it’s worth a try before replacing the tank.

If you are concerned about water heater failure or any of the signs above you can call and speak with a water heater expert 24 hours a day 833-379-8800 or check our FAQ’s to read more about common water heater problems.

By John Heaters Google+ | Facebook

Water Heater Tips

Water Heater Tips

Winter Water Heater Tips, Tricks & Solutions

Are you not getting enough hot water from your water heater?

Have you noticed that recently your water isn’t as hot as it used to be?

Maybe it’s time to turn up the temperature on your water heater. It is common when winter comes along to start to run out of hot water or notice you don’t have as muchhot water as you used to. 

When the ground temperature changes and gets colder the incoming cold water temperature also gets colder and most water heaters have to work a little harder to heat up your water. Once the water is hot and you start to use it, the cold water coming into the tank mixes with the hot water and your hot water cools down. This is especially true when you have an older water heater that has sediment build up. The sediment will leech the heat out of the water quickly. Most people also enjoy a longer hot shower in the winter months, due to the colder temperatures. There is a simple answer when you want hotter water during the winter months. Check where the thermostat on your water heater is set and turn up the temperature.

For gas water heaters the thermostat is the small box sticking out of the front of the water heater, you will notice there is a red dial and maybe a button or two. You will notice a notch and then “A” “B” and “C” settings. If your water heater is set to the recommended 120 degree setting (small white notch on the front dial), you can turn the temperature up slightly to 125 or 130 and you should notice a big difference – just beware of hot water scalding, especially if there are children or seniors in the home who skin is more sensitive and easy to burn. Run a test about 1/2 hour later and see if your water is hotter. Once you have tested the water temperature and you are satisfied you can enjoy hot water all winter long. Try to set a reminder to turn the temperature down again in the spring or like our Facebook page and we will remind you when spring comes along, you’ll get our valuable water heater tips and tricks all year long!.

For electric water heaters you will have to remove the small top panel with a screwdriver and then turn the temperature dial inside the panel up. Be careful working on the inside of the water heater when the power is on, we recommend you refer to your owners manual for instructions and diagrams. Please contact us at [phone-local] if you have any questions about increasing the temperature off your water heater and enjoy our upcoming winter water heater tips in our monthly blog!